Pulp & paper mills are some of the most complex industrial environments in the world. Between conveyors, pumps, refiners, rollers, and rotating equipment, there’s no shortage of moving parts. Add in high heat, airborne particulates, and corrosive chemicals, and it’s clear why safety is a top concern across the Pulp & Paper industry.
But while pulp & paper facilities focus heavily on production efficiency, safety risks too often stem from one overlooked area: inadequate guarding. A single accident not only puts workers at risk but can also shut down production lines, costing thousands — or even millions — in lost output.
Here are the top five safety risks in pulp & paper mills and how the right guarding solutions from Belt Conveyor Guarding (BCG) can help eliminate them.
1. Conveyor-Related Injuries
The risk: Conveyors are essential in moving wood chips, pulp, and finished rolls — but they’re also one of the leading sources of injuries. Exposed pinch points, moving belts, and unguarded rollers can result in entanglement, crushing, or amputation.
The solution:
- BCG Conveyor Guard provides OSHA/MSHA/CSA-compliant protection with durable, ergonomic guards that cover pinch points and moving parts.
- Quick-install and quick-remove designs ensure maintenance crews can work safely without extended downtime.
- Visibility options (mesh panels, transparent sections) keep hazards shielded while allowing inspections without removal.
2. Pump & Coupling Hazards
The risk: Pumps and rotating couplings drive critical processes, from chemical treatment to water circulation. Without proper guarding, exposed shafts and couplings can cause severe injuries if clothing, hair, or tools are caught.
The solution:
- BCG Pump Guard offers complete enclosure of couplings, shafts, and pump drives while allowing safe access for lubrication and inspection.
- Guards are designed for durability in corrosive and high-moisture mill environments.
- Easy removal ensures inspections are fast, safe, and compliant.
3. Refiners, Chippers, and High-Speed Rotating Equipment
The risk: High-speed rotating machinery like refiners and chippers can be catastrophic if workers come into contact with moving parts. Even brief exposure is enough to cause life-threatening injuries.
The solution:
- BCG Conveyor Guard solutions ensure that high-speed rotating equipment does not harm any workers.
- Customized guarding solutions enclose hazardous zones while preserving operational efficiency.
- Designed with ergonomics in mind, guards can be removed or replaced quickly to minimize downtime during maintenance.
4. Mechanical Room Hazards
The risk: Pulp & paper mills often contain large mechanical rooms filled with fans, blowers, compressors, and HVAC equipment. These are often overlooked but pose serious risks when unguarded.
The solution:
- BCG Mechanical Room Guards protect workers from heavy equipment in mechanical rooms.
- Guards are lightweight yet robust, providing full compliance without adding extra complexity to tight maintenance schedules.
- Custom-fit options ensure every piece of equipment, no matter how unique, is properly protected.
5. Slips, Trips, and Unauthorized Access
The risk: Mills are high-traffic environments with wet floors, walkways, and ladders leading to multiple levels. Unauthorized or unsafe access to ladders, platforms, and maintenance areas can cause falls or expose workers to hazardous zones.
The solution:
- BCG Access Guard solutions restrict access to high risk areas, ensuring only authorized personnel can enter.
- Non-slip, corrosion-resistant guarding around platforms and mechanical access points reduces the chance of slips and trips.
- By controlling access, mills can reduce liability while maintaining safety standards.
Why Guarding Is a Business Decision
In pulp & paper mills, safety and productivity go hand in hand. Inadequate guarding doesn’t just risk worker injury — it can lead to:
- Unplanned downtime costs thousands per hour.
- Regulatory fines for OSHA/MSHA/CSA non-compliance.
- Reputational damage with customers and regulators.
By choosing BCG’s industry-specific guarding solutions, pulp & paper companies can reduce safety risks, simplify maintenance, and keep production running without interruption.
Final Thought
Every risk in a pulp & paper mill is an opportunity to protect both workers and profits. The right guarding doesn’t just prevent accidents — it drives reliability, compliance, and long-term operational stability.
With over 35 years of expertise, Belt Conveyor Guarding (BCG) helps mills eliminate the top safety hazards while supporting efficient, continuous production.
Because in pulp & paper, the safest plants are also the most reliable.